Modernization of self-propelled trolleys into weighbridges

INSTALLATION OF SCALES ON SELF-PROPELLED ELECTRIC TRUCKS WITH THE POSSIBILITY OF WEIGHING DATA TRANSMISSION VIA WIFI.

One of the most important characteristics of a warehouse, regardless of its type, is the speed of cargo placement. To achieve the greatest efficiency, the market increasingly offers new technical solutions and technologies. One of them is the modernization of equipment for sorting and shipping goods – stackers, manual hydraulic trucks, electric carts and loaders. The advantage of modernization is the possibility of converting almost any factory device without deterioration of its technical characteristics.

Our engineers will be able to fulfill orders of any complexity. We use proprietary components of world brands and carry out computer design, development and subsequent installation of units individually for each client.

INCREASE OF MAXIMUM LOAD CIRCULATION FROM 200 TO 500%:

When using modernized equipment, additional production processes such as:

• weighing goods on separately installed floor scales
• manual entry of weight into the internal program
• change of equipment when switching to another type of packaging

INCREASING THE LEVEL OF RELIABILITY IS ACHIEVED BY THE APPLICATION OF MODERN TECHNICAL SOLUTIONS:

• light cargo-receiving platform made of durable material
• convenient, fast, and reliable installation of units and aggregates
• weight indicator with protection level IR-67 or higher

COST REDUCTION IS ACHIEVED BY REDUCING LOSSES:

• increase in efficiency
• an increase in the inter-repair period due to a reduction in the physical wear and tear of individual components and parts after modernization
• reduction of the number of service personnel due to an increase in the degree of automation of work modes.

Currently, the reduction of these costs is carried out by transmitting the signal from the weighing processor to the server of the accounting system through Wi-Fi, Bluetooth or an RS-232 interface, which simplifies the company’s business processes.

INCREASE OF TECHNOLOGY AND REPAIRABILITY

This indicator improves due to the application of modern technical solutions in the process of modernization

by connecting individual nodes and parts, which allows to reduce the time and cost of repairs following modernization.

MODERNIZATION OPERATIONS

• installation of strain gauges of the global manufacturer Zemic or KELLI, on specially prepared plates, which are built into the basis of the existing structure
• manufacturing and installation of a lifting device (guides for driving under European pallets) made of steel, the height of which will allow driving under any type of pallets
• laying of strain gauge cables and power lines in existing structures, installation of the IP-67 summative module of the degree of protection
• manufacturing and installation of a special protective cover for the body of the weighing processor and the wireless data transmission module

FEATURES OF USED EQUIPMENT

• TENSION SENSORS: high-speed sensors are able to transmit a signal in seconds, degree of protection IR-67, reinforced tension cables, high-quality protective coating.
• SUMMARY MODULE: possibility of independent adjustment of sensors and axis, IR-67 protection, compact dimensions.
• WEIGHT PROCESSOR: developed by Ukrainian engineers, flexible setting for any task, degree of protection IR-67, informative interface, wear resistance, and ergonomics.
• POWER ELEMENTS AND UNITS: CNC machined, high-quality finish, high carbon steel construction for extra strength.
• WIRELESS TRANSMISSION MODULE: high signal level, 24/7 operation, all kinds of protections to prevent failure, intuitive web interface, the possibility of setting in “online” mode.

CHARACTERISTICS

Modernized carts can be used for transporting heavy loads and are used in:

• trade;
• industry;
• agriculture;
• when transporting goods;
• and other industries.